On October 4th, 2018, Tranp Energy Co.Ltd held the meeting of application of 6S management on production. With social progress and progress of market economy, market competition is becoming increasingly fierce, in terms of products and services, production costs and delivery time, which have become an important condition for the success or failure of enterprises. Thus, improving product quality has become the key for enterprises to win in market competition. Stable and reliable quality products are formed and realized in the production site, which has formed a consensus.Therefore, stable and reliable product quality must be achieved through scientific and meticulous management of the site.
6S management is the basis of the basic work of site management, is a required course of enterprise management. One of the best tools and methods to change employees' ideas is 6S. To improve work efficiency and product quality, Tranp Energy starts from the most basic place and start from 6S. The advantage of application of 6S management is as follows.
Reduce defect rate and ensure product quality
Inspection equipment and production equipment in good condition is the guarantee quality premise, neat and clean production environment can stimulate the staff's quality consciousness, the scene material and reasonable configuration can convenient staff to find and access, obvious abnormal visual management can make quickly identified. These factors ensure that site defects have minimized and product quality which, is effectively guaranteed.
Improve work efficiency and shorten delivery time
Focusing on the production site area and the production process is to carry on the scientific and reasonable analysis and overall planning, using the "fixed-point, constant volume, quantitative method for material and tools to carry on the scientific and reasonable position, make the environment, equipment, facilities, tools, such as always in a good condition, so as to reduces the process time. Employees take cohesion, looking for time and equipment failures, to ensure the equipment capacity, personnel efficiency stability, so as to improve the overall work efficiency and shorten the delivery time.
Create a safe, comfortable and clean working environment
Create a safe, comfortable and clean working environment for employees, is helpful to leaving a deep impression on customers. At the same time of guarantee safety for the employees physical and mental pleasure, Also it can let the customer feel the management level of the enterprise, leave a deep impression, become the virtual salesman of the enterprise.
Cost savings
From the perspective of cost management, 6S can speed up capital recovery and reduce capital occupancy cost by reducing work intensity, improving labor productivity and shortening delivery time. Reduce defects and rework costs by improving product quality.
Reduce maintenance costs by reducing unit failure cycle
By taking safety precautions, accidents can be reduced and the cost of loss of life and property can be reduced. Through the reorganization of space, reduce space occupancy and repeated construction costs and so on.It's most economical to do things right the first time, and 6S is teaching employees how to do things right the first time.
Promote standardization establishment
Through the institutionalization and standardization of finishing, rectification and cleaning, employees can correctly implement the rules and regulations, operating procedures. 6S management can develop the good habit of compliance with rules and discipline, to give full play to the subjective initiative of employees.
Cultivate employees' awareness means to change work comfort level through management and promoting this means, laying a foundation for the establishment of standardization of various work in the enterprise. It can be said that 6S is a promoter of standardization.
Improve employees’ morale
A safe and comfortable workplace, a clean and tidy working environment and a nice working atmosphere, and the joy of success of continuous improvement can give employees a belief that "everything can be done as long as everyone makes efforts".
The results obtained by taking the initiative to participate in the improvement can promote employees to cherish the working environment and work opportunities, so that employees can cultivate high quality in the first-class workplace, and inspire employees' high morale with the foundation of high quality.