Spiral Plate Heat Exchanger For Edible Oil Refining

Spiral Plate Heat Exchanger For Edible Oil Refining

In edible oil refining production, spiral plate heat exchanger is mainly used for heating, cooling and heat recovery. Here is the table of some typical working conditions, for reference only! Functions of Spiral Plate Heat Exchanger Crude oil preheating (before degumming/deacidification) Crude...
Operating Principle

 

Heat transfer mechanism:

High turbulence: The spiral structure enhances fluid disturbance, and the heat transfer coefficient is 20~50% higher than that of shell and tube.

Self-cleaning: The single-channel design reduces dead zones and is suitable for impurity-containing media (such as clay suspension).

Heat recovery efficiency:

In the deodorization section, high-temperature oil exchanges heat with feed oil, and 60~70% of the heat can be recovered.

 

Here is the table of some typical working conditions, for reference only!

Stage Target Temperature Pressure Mediums characteristics Material
Crude oil preheating 60~85℃ Low (0.3–0.5 MPa) Contains phospholipids, FFAs SS 304
Bleaching heating 90~110℃ Low (0.2–0.4 MPa) Contains clay particles SS 304/316L
Deodorization preheating 180~260℃ Vacuum (<5 kPa) High-temperature oil, anti-polymerization required 316L/Special alloys
Deodorization cooling 260℃ →  50℃ Atmospheric Rapid cooling required SS 316L
Finished oil cooling 50℃ → 25℃ Atmospheric May contain trace moisture SS304

Functions of Spiral Plate Heat Exchanger

 

 

spiralheatexchanger

Crude oil preheating (before degumming/deacidification)

Crude oil (such as soybean oil and rapeseed oil) at room temperature (25-30°C) is heated to 60-85°C to promote the subsequent chemical reactions of degumming (hydration of phospholipids) or deacidification (alkali refining).
Contains a small amount of solid impurities (such as phospholipids, free fatty acids), and requires anti-clogging design.

Decolorization section (white clay adsorption)

Heat the oil to 90~110°C to improve the adsorption efficiency of activated clay on pigments and residual phospholipids.

In the high temperature range (>100°C), attention should be paid to the heat sensitivity of grease (avoid local overheating).

It may contain trace amounts of clay particles and requires self-cleaning design.

Deodorization section (high temperature treatment)

Preheating: Heat the decolorized oil from 100°C to 180~260°C (before entering the deodorization tower).

Cooling: The high-temperature oil (~260°C) after deodorization is quickly cooled to below 50°C to prevent oxidation.

Heat recovery: Use the high-temperature oil after deodorization to preheat the feed oil, saving 30~50% energy.

 

High temperature (>200°C), low pressure (vacuum deodorization environment), the material needs to be resistant to high temperature (such as 316L stainless steel).

The cooling section needs to cool down quickly (to avoid acid return and color recovery).

Finished oil cooling (before packaging)

Cool the refined oil from 50~60°C to 25~30°C (packaging temperature).

Some processes use cold water or refrigerant (such as ethylene glycol) as the cooling medium. (Our water chiller can provide the chilled water)

 

In the low temperature range (<50°C), it is necessary to prevent the crystallization of oils and fats (for example, palm oil requires special temperature control).

 
different types of plate heat exchanger
 
Dimple Plate Heat Exchanger
Plate and Gasket heat exchanger
Detachable spiral heat exchanger 2
Spiral heat exchanger
Welded spiral heat exchanger 10
Spiral plate heat exchanger

 

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