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FLUE GAS COOLER ECONOMIZER FOR BOILER

FLUE GAS COOLER ECONOMIZER FOR BOILER

GAS COOLER IN BOILER FURNACE WASTE HEAT RECOVERY

In presence of boiler and furnace burning process, waste heat is necessary to recover in a bid to re-use the heat from exhaust and flue gas, as well as to reduce environmental impact and long-term operation costs. Our design team will give proposal based on heat exchanger expense to that of waste heat profit and gas saves annually.

 

While trying to avoid sulfuric corrosion during operation, our team has consulted with experienced operation plants and advised following points to end user:
1. Increase furnace temperature, reduce the excess air coefficient, to limit formation of sulfur trioxide;
2. Use additives(spray ammonia) to neutralize sulfur trioxide at boiler tail;
3. Increase wall temperatures higher than dew point to prevent condensation of H2S...;
4. Use corrosion-resistant materials. ND steel, SS316, etc.

 

CHARACTERISTICS

I.TUBE/FIN-HIGH FREQUENCY WELD, BARE TUBE, ROLLED FIN TUBE, ETC.

 

Performance features:

1. Maximum length of 6 meters, which reduces connection points and probability of leakage at joint;

2. Full contact welding between tubes and fins, heat area is more than 8 times of smooth/bare tube, less flow resistance;

3. Longer service life, high mechanical strength of fin and tube combination with more than 200MPa tensile strength.

weld fin tube
HIGH FREQUENCY WELD FIN TUBE
weld fin tube 2
 
 
II.TUBE/FRAME-PROTECTION WELD

Various weld protection:

1. Manual arc welding;

2. Submerged arc automatic welding;

3. Gas shielded arc welding: tungsten inert gas welding, consumable inert gas welding, CO2 gas shielded welding, electroslag welding;

4. Gas welding and gas cutting, Plasma arc welding and cutting.;

 

heat exchanger weld
WELDING OF HEAT EXCHANGER
heat exchanger welding
 

To be based on customer request and actual operation conditions. 

III. FINISH TESTING / SURFACE TREATING

Pressure test and leakage test:

1. Gas leakage test on tube side;

2. Hydraulic pressure test on tube side(Common);

3. Rust/weld slage polish, finish coating.

 

hydraulic testing

HYDRAULIC TESTING 

6

To be based on customer request and actual operation conditions. 

 

REFERENCE

air heat exchanger shipping
air heat exchanger packing and delivery
air heat exchanger
fin tube heat exchanger
Fin tube air heater with fan
waste heat recovery heater
economizer
economizer for boiler
water vapor condenser
fin tube air heater
 

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